Preparative and Process Scale Columns

Benefits

  • Wide range of bulk silicas
  • High purity products
  • Particle size 5-50 µm
  • Good recoveries
  • HPLC Column internal diameters 10-100 mm (4")
  • LC and Flash columns also larger diameters
  • High-speed
  • Analytical matched test columns
     

Introduction

Preparative HPLC and LC processes will isolate and purify milligram to kilogram amounts of compound. The technique uses larger particle size silicas, polymers and wider internal diameter columns than in analytical HPLC. Column efficiency can be preserved on scale-up from analytical to preparative separations. However, broader lower efficiency chromatographic peaks are more often observed when the column is used in an overload state. 

Separation Criteria

The criteria governing preparative separations are very similar to those influencing analytical HPLC. Economic considerations become more important. They are governed by four factors.

• Resolution

Separation Strategy: By optimising the separation between the peak of interest and the nearest contaminant, high sample loads can be achieved without compromising product purity.

Loadability

Loadability is controlled by the silica particles’ pore size and available surface area. The smaller the pore size the larger the surface area. The comparative loadability of different pore size silicas is shown in Figure 1 below. Application of the smaller pore size silicas is limited by the range of molecular weight materials they can chromatograph.

• Chemical Stability

The lifetime of a column is often dependent on the silica’s chemical stability. Conditions of use will be very important.

• Physical Stability

The robustness of a silica will determine how many times a material can be repacked into a column. Reversed-phase is the dominant technique used in analytical HPLC. Normal-phase HPLC is still often used in preparative separations due to the high cost of reversed-phase materials and the easier recovery of solute from the organic solvents used.

Two strategies dominate the approach to preparative HPLC. In the ‘scale-up’ approach a method developed for analytical purposes is directly applied to a larger i.d. column. Although typical 3 - 5µm particles may be replaced with 10µm material of identical selectivity, high preparative efficiencies are maintained. Such an approach is particularly suitable for purifying gram quantities of material with low k'-values.
In the alternative ‘overload’ approach resolution is sacrificed by operating the column in an overload situation. Such high loadings maximise column capacity. Separations are poorer but gram to kilogram amounts of material may be purified.

A comparison of scale-up parameters is highlighted in Table 1.

Table 1. Column Capacity   

???umn Size

Column Internal Diameter (mm)

Relative Flow Rate (ml/min)

Volume of 250mm Length Column (ml)

Weight of Phase1 (g)

Optimum2 Practical3 Maximum Column Capacity per Injection

Analytical

4.6

1.0

4.2

2.5

-

-

Semi-Preparative

10

4.7

20

12

10mg

-

Preparative 1"

20

19

79

47

50mg

2g

Preparative 2"

48

110

450

268

250mg

10g

Preparative 4"

96

440

1800

1072

1g

40g

1 Assumes 250 x 4.6 mm column contains 2.5g material 2 Scale-up approach 3 Overload approach 

Bulk Preparative Materials

We distributes most commercially available preparative HPLC bulk materials. The physical properties of Daisogel, Develosil, Kromasil, LiChroprep, NUCLEODUR, Prepscale APM, Vydac and YMC materials are listed.

Material

Manufacturer

Particle Size (µm)

Particle Shape1

Pore Size (Å)

Surface Area (m2/g)

Chemistry

 

 

 

 

 

 

Daisogel

Daiso Co.

7 10 15 20 40-60

S2

60, 120, 200, 300

450, 300, 200, 100

Sil, C1, C4, C8, C18, Ph, CN NH2

Develosil

Nomura Chemical Co.

10 10-20 15-30

S

30, 60 100

760, 500 320

Sil Sil, C1, C8, C18, Phenyl

Kromasil

Eka Chemicals

7 10 13 16

S

60 100

540 320

Sil, CN, Diol Sil, C4, C8, C18, NH2, Phenyl

Kromasil

Eka Chemicals

5 10 16

S

300

110

Sil, C4, C8, C18

LiChroprep

Merck

5-20 (12) 15-25 (22) 25-40 (32) 40-63 (54)

I

100

320

Sil3,C18
 LiChroprep Si 100 only available in 25-40µm particles
LiChroprep Si 60 available in four particle size ranges

 

LiChroprep

Merck

10 30

S

600

Polyhydroxymethacrylate based ion-exchange resins

MCI GEL
Polymers
4

Mitsubishi Chemical Corp.

Various

S

250, 450 -

Non-functionalised styrenedivinylbenzene copolymer for RP Styrene-divinylbenzene copolymer ion-exchange resins

MCI GEL
Polymers
4

Mitsubishi Chemical Corp.

10

 

 

 

MCI GEL
Polymers
4

Mitsubishi Chemical Corp.

12

 

 

 

NUCLEODUR

Macherey-Nagel

16 20

S

110

340

Sil, C18

NUCLEODUR

Macherey-Nagel

30

 

 

 

NUCLEODUR

Macherey-Nagel

50

 

 

 

PrepScale APM

Whatman

10 30

I

60, 150

550, 325

Sil, C8, C18, Phenyl

PrepScale APM

Whatman

10-15

 

 

 

Vydac

Grace Davison

10-15 15-20 20-30

S

300

-

C4, C8, C18, Phenyl

 

 

 

 

 

 

YMC

YMC

10 15 20  50

S

120, 200, 300

300, 200, 150

 

 

 

 

 

 

 

 Explanation: S = Spherical, I = Irregular 

Please contact us for further bulk silicas, polymers, preparative or process column information

[Chromatographyhop] [Whats New?] [Customer Support] [Expert Training] [Networking] [LC Product Supplier] [GC Product Supplier] [Workimprovment] [Equipment] [Column Technology.] [USP Specification] [Prep/Process Col] [Flash Cartrides] [Analyt Columns] [Medium Bore Col.] [Microbore Col] [Capillary/Nano Col] [LC-MC Columns] [Rapid Analysis Col] [Sub 3 um Phases] [Combi-Chem Col] [Method Dev. Kits] [Guard Cartridges] [Flushing Columns] [Column Comparison] [Phases] [Processes] [Contacting us] [Terms & Conditions]

The chromatographyshop web-site is Copyright protected by  LCC Engineering & Trading GmbH 1995 - 2010